High Power 5015

Product High Power 5015 Product High Power 5015

Contact:

Matt Kistner
Product Manager
+1 (607) 643-5208
mkistner@amphenol-aao.com

Description:

The High Power 5015 Series features advanced socket contact technology resulting in a 30-40% higher current carrying capacity compared to standard contacts. The proven RadSok technology along with the new high current, high-temperature Temper-Grip design provide a solution for any operating temperature. Utilizing two proven connector mating designs (Matrix 5015 and MGT-5015) and a host of new contact termination methods, the High Power Series offers custom connector performance in a standard catalog offering.

 

 

Features & Benefits:

  • 40-50% increased current carrying capability over standard 5015 connector • Catalog customization reduces design-in time
  • Standard interfaces allow users to utilize existing cabling design where high performance is needed
  • Contact termination methods including crimp, male and female threaded termination, solder, PCB and bus-bar
  • Over 25 tooled insert arrangements for current carrying capacity from 50 to 1200 Amps
  • Easily Customizable, and models available in under 48 hours
Performance Specifications

How to Order Guide

Dimensions


Insert Chart

Insert Arrangements


 

Current Carrying Comparison

RADSOK Technical Information

Low Contact Engagement/Separation Forces:
The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion.


Low Contact Resistance:
The large interface area between the socket lamella and pin surface results in very low contact resistance, enabling the RADSOK® contacts’ high current rating compared to traditional power contact designs. 


High Mating Cycle Durability:
RADSOK contacts with typical silver plating finishes have demonstrated the survival of 20,000 mating cycles. Even with continuous exposure to harsh environmental abuse (salt, sand, and high humidity). RADSOK contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles. 

 

 

Standard Contacts   RADSOK Contacts
Size Amps   Size Amps Cartridge Size
8 46   8 70 3.6mm
4 80   4 120 5.7mm
0 150   0 250 9.1mm
Temper-Grip Technical Information

High Temperature Capability:
For use in high temperature (200 C+) applications, the Temper-grip socket has been tested to maintain current capability in high-temperature situations where standard mil-spec socket contacts can begin to relax.


“Napkin-Ring” Technology:
Proven design utilizing a stainless steel napkin ring to prevent the beryllium copper tines from “relaxing” at higher temperatures and maintaining a greater area of true contact in all situations to decrease resistance.

Standard Contacts   Temper-Grip Contacts
Size Amps   Size Amps
8 46   8 65
4 80   4 110
0 150   0 220
Electrical Performance

High Power 5015 Amperage Performance Contact Size Voltage Rating
Insert Arrangement  Standard Contacts Temper-Grip  Radsok 0 4 8 12 16 Total Contacts Service Rating Operating Voltage (Sea Level)
16-12 80 110 120   1       1 A 700VDC / 500VAC
18-13 115 134 149     1 3   4 A 700VDC / 500VAC
20-14 161 199 229     2 3   5 A 700VDC / 500VAC
20-19 138 195 240     3     3 A 700VDC / 500VAC
20-2 150 220 250 1         1 D 1250VDC / 900VAC
20-22 177 234 279     3   3 6 A 700VDC / 500VAC
20-8 144 182 212     2   4 6 Inst. 250 VDC/ 200VAC
22-2 138 195 240     3     3 D 1250VDC / 900VAC
22-21 176 246 276 1       2 3 A 700VDC / 500VAC
22-22 184 260 320     4     4 A 700VDC / 500VAC
22-6 105 143 173     2   1 7 D 1250VDC / 900VAC
22-7 150 220 250 1         1 E 1750VDC/1250VAC
24-10 322 455 560     7     7 A 700VDC / 500VAC
24-11 276 333 378     3 6   9 A 700VDC / 500VAC
24-22 184 260 320     4     4 D 1250VDC / 900VAC
28-1 276 333 378     3 6   9 D/A 1250VDC / 900VAC
28-10 321 419 469   2 2 3   7 D/A 1250VDC / 900VAC
28-22 279 369 399   3     3 6 D 1250VDC / 900VAC
32-1 369 509 569 2     3   5 E/D 1250VDC / 900VAC
32-15 438 578 638 2     6   10 D 1250VDC / 900VAC
32-17 320 440 480   4       4 D 1250VDC / 900VAC
32-9 316 376 396   2     12 14 D 1250VDC / 900VAC
36-3 519 729 819 3     3   6 D 1250VDC / 900VAC
36-5 600 880 1000 4         22 A 700VDC / 500VAC
36-6 620 880 980 2 4       6 A 700VDC / 500VAC
36-9 676 744 784   1 2 14 14 31 A 700VDC / 500VAC

 

Amperage Performance Chart

Contact Size 0 4 8 12 16
Standard 150 80 46 23 13
Radsok 250 120 80 23 13
Temper-Grip 220 110 65 23 13
Termination Information


Contact/Tool Information

High Power 38999 vs High Power 5015

Feature High Power 38999 High Power 5015
Threaded Coupling or Reverse Bayonet   X
Main Joint Gasket X  
Molded Insert Design   X
New Plug Shell Design for 10X improved durability in corrosive environments (Patent Penting) X  
Radsok Contacts
Current Carrying Capabilities up to 250 Amps Per Contact X X
Gold or Silver Plating Available X X
Temper-Grip Contacts
Current Carrying Capability up to 220 Amps per Contact X X
Temperature Rating of up to 200C+ X X
Gold or Silver Plating Available X X
Termination Methods
Crimp X X
Solder Cup X X
Threaded Post X X
Busbar Termination X X
Next Generation Shell Plating Options Available
1000 Hour AP-93
X X
Sealing
EMI Band for improved sealing and Db Loss X  
Interfacial Seal "Cork and Bottle Design" X X
Wiper Seal X  
Front and Rear Grommets for Moisture Sealing X  
Rear Insert for Moisture Sealing   X
High Power Connectors
Introduction to Amphenol Aerospace's High Power Connectors.
Radsok Technology Overview
RADSOK® technology is based upon a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high density contact to the mating pin contact.
38999+ Catalog
Infinite Options Beyond the Mil-Spec Limits for Military, Aerospace, and Harsh Environments.
P3D - 3D Printed Inserts and Rapid Prototyping
Utilizing groundbreaking in-house capability and industry-leading partners, Amphenol can design and manufacture a custom insert assembly in days, not weeks.
RadSok
RadSok® technology is based upon a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high-density contact to the mating pin contact.
Amphenol Advantage IconComplementary External Product Rhino Series
Rhino Series
Combines the benefits of field-proven MIL-DTL-38999 Series III circular connectors with low resistance hyperbolic RADSOK® power contacts.
MIL-DTL-5015 (Matrix)
This crimp, rear-release high-power series provides an improved alternative to the older MIL-C-5015 solder type.
Temper-Grip
By increasing Ampacity by up to 40%, you can increase the value of your system or potentially downsize your cable size and space you occupy on your panel.
High Power 38999
D38999 Series III shell with RadSok, Temper-Grip, or standard high power contacts to accommodate requirements for 500+ amps.
MGT-5015 Reverse Bayonet Coupling
An expansion of the GT-5015 series, offering a rugged environment connector in new finishes such as Durmalon and Black Zinc Nickel for military applications.
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